Upgradation of Technician Mechatronics Lab
| Sr. No. | Name of the Item | Qty | Remarks |
|---|---|---|---|
| 1 | Virtual Reality Workstation | 1 | Specification Attached |
| 2 | Resin-Based 3D Printer | 1 | Specification Attached |
| 3 | 3D Scanning Machine | 1 | Specification Attached |
| 4 | Manufacturing Execution System Training Platform | 1 | Specification Attached |
| 5 | COBOT WITH CONNECT 4 GAMES | 1 | Specification Attached |
| 6 | Articulated Robot Training Cell | 1 | Specification Attached |
| 7 | Industrial Electrical Protection Training System | 1 | Specification Attached |
| 8 | PLC Sensor Trainer Kit | 1 | Specification Attached |
Technical Specifications
VIRTUAL REALITY WORKSTATION
| S. No. | Parameter/ Feature | Specification Required |
|---|---|---|
| 1. | Tracking | With 6 Degree of Freedom, the headset must track the movement of both head and body of user, then translates them into VR with realistic precision without need of any external sensors. |
| 2. | Storage | 128GB |
| 3. | Display Panel | Fast-switch LCD |
| 4. | Display Resolution | 1830x1830 per eye |
| 5. | Display Refresh | 120hz |
| 6. | SoC | Qualcomm Snapdragon XR2 Gen 2 |
| 7. | Audio | 3D positional audio built directly into the headset, allowing user to hear what's all around it and a 3.5mm audio port. |
| 8. | RAM | 8GB |
| 9. | Battery working Life | Min 2 hours |
| 10. | Charge Time | With the provided USB-C power adapter, charging time less than 3 hours |
| 11. | Controllers | Left- and right-hand controllers having at least four controls compatible with the headset. |
| 12. | IPD | Adjustable IPD with three settings for 58, 63 and 68mm |
| 13. | Play space | 3m X 3m (Max.) |
| 14. | Head Strap | Designed to offer lightweight comfort for any type of player. This soft strap should be easily adjusted with any headset. |
| 15. | Sound Distraction | Minimal |
| 16. | VR Headset Carrying Case | Carrying case must be like that VR Headset, controller and its other accessories easily fit in it. |
| 17. | Link Cable | 16 Feet long 3.1 USB type A to type C |
| 18. | Microfiber cloth | 20cm x 20cm microfiber cloths |
| Hardware for VR Integration | ||
| 1. | Processor | Intel Core i7 13th or Higher |
| 2. | Memory Ram | 32 GB DDR 4 Gaming ram |
| 3. | Cabinet | Gaming cabinet |
| 4. | Graphic Card | Nvidia GeForce RTX 3060/RTX5060ti |
| 5. | Mouse & Keyboard | Wired Keyboard and Mouse set. |
| 6. | Solid State Drive/Hard Disk Drive | Min 1 TB & 2 TB PCIe NVMe M.2 SSD or higher. Both the drives have to be installed in the front accessible bay. |
| 7. | I/O Ports | Front
|
| 8. | Connectivity | Inbuilt Wi-Fi and Bluetooth |
| 9. | Networking | Integrated Intel i219 Gigabit Ethernet controllers with Intel Remote Wake UP |
| 10. | Audio |
|
| 11. | Power Supply | Minimum 850W, 90% efficient |
| 12. | OS | Windows 11 Pro |
| 13. | Size | FLAT 27" IPS LED-backlit Anti-glare LCD monitor or Higher, Flat, 1920 x 1080 or Higher |
| Virtual Reality Simulation License, including Learning Experiment Modules as per the NIMI curriculum | ||
RESIN-BASED 3D MACHINE
| S No | Description | Specification | |
|---|---|---|---|
| 1 | Type of Technology | SLA/MSLA/LFD | |
| 2 | XY Resolution | 50 microns | |
| 3 | Layer Thickness | 25 – 200μm | |
| 4 | Maximum print speed | 100 mm/hr or better | |
| 5 | Material compatibility Resins | Grey, white, clear, black, precision, Fast, Tough 2K, Elastic, Flex, High Temp, Rigid | |
| 6 | Printable build volume | 200 × 125 × 210 mm or more | |
| 7 | Power source | Backlight Unit and Light Processing Unit | |
| 8 | Camera | Inbuild camera for capturing conitnous images as an option | |
| 9 | Intelligent control systems | Resin level sensor, Resin Temperature sensor, Force sensor, printer levelling sensor, mixer sensor | |
| 10 | Simulation Included | Free Slicing Simulation, | |
| 11 | Cloud connection | Premium Integration available with Simulation | |
| 12 | Resin Loading | Automatic Refill System | |
| 13 | Resin tanks make | Flexible resin tank | |
| 14 | Post Processing | Automated Washing & Curing unit to be provided | |
| 15 | Operating Temp & Current | (18-280 C) | |
| 100–240 VAC, 2.5A max | |||
| 50/60HZ, 220W | |||
| 16 | Operating System | Windows 7 (64-bit) and up | |
| Mac OS X 10.12 and up | |||
| 17 | Supports | Auto Generated | |
| Light-Touch Removal | |||
| 18 | Internal Temperature | Auto-heats to 35 °C | |
| 19 | Temperature | Air-heated print chamber | |
| Control | |||
| 20 | Operating Environment | 18 – 28 °C | |
| 21 | Touch screen alerts | Touchscreen alerts | |
| SMS/email via Dashboard | |||
| 22 | Peel Mechanism | Sliding Peel Process with wiper or better | |
| 23 | Light Source | Backlight Unit: 60 uniform-wavelength LEDs, a plano-convex lens array, and integrated air cooling 405 nm optical wavelength 16 mW/cm² optical power intensity delivered to the cure plane 50 µm pixel size |
|
| 24 | Input File formats | STL, OBJ | |
| 25 | Slicing Print Setup Features | One-Click Print Adaptive layer thickness for faster printing with fine details. Remote Print Auto- orient for optimal print position. | |
| Auto-mesh repair, Auto- generation of supports, Rotate, scale, duplicate, and mirror. | |||
| Layer slicer for path inspection. Available in multiple languages | |||
| Manage prints and printers via the cloud | |||
| Track resin and tank usage over time | |||
| 26 | Dashboard Machine Management features | SMS and email alerts | |
| Create enterprise group accounts with admins to more easily share printers and control access |
3D SCANNING MACHINE
| Sr. No | Nomenclature | Specification |
|---|---|---|
| a) | Description | Should be Handheld device with Infrared VCSEL structured light technology with Color resolution (on object) 50 to 200 DP |
| b) | Scanning Technology | Invisible light/hair/dark environment scanning. It should be a colour 3D Scanner. |
| c) | Mesh Resolution | 0.250 mm (0.01 in) or better |
| d) | Scanning Area | 340 x 475mm (13.39 x 18.7 in) or large |
| e) | Usage Distance (From Object) | 250 to 550 mm (9.8 to 21.7 in) |
| f) | Scan Speeds | 80 sec/m2 or better |
| g) | Scanner controls | Touchscreen |
| h) | Projector Light source | IR VCSEL |
| i) | Color Resolution | 50 to 200 DPI |
| k) | Positioning Methods | Geometry and/or Target and/or texture |
| l) | Measurement rate | 1,250,000 measurements/s or better |
| m) | Connectivity | USB 3.0 |
| n) | Output Formats | dae, .fbx, .ma, .obj, .ply, .stl, .txt, .wrl, .x3d, .x3dz, .zpr, . dxf, .iges*, .step etc.. |
| o) | Accuracy | 0.050 mm (0.0020) in or better |
| P | Volumetric accuracy: | 0.050 mm + 0.100 mm/m (0.0020 in + 0.0012) in/ft |
| q) | Dimension | ≥300 x 125 x 75 mm |
| r) | Certified | CE / FC Certified & RoHS compliant . |
| t) | RE Simulation | The scanner should be integrated with RE Simulation. |
| u) | Depth of Field | ≥ 300 mm |
| v) | Recommended object size | Shall be 0.1 - 3.0 m (0.3-10 ft) |
| w) | Measurement Capabilities | Pin - 1.5 mm (0.059 in Hole - 3.0 mm (0.118 in) Step - 0.1 mm (0.0039 in) Wall- 1.0 mm (0.039 in) Or better |
Manufacturing Execution System Training Platform Training Platform Should have following Features Should have PLC-Controlled Automation
- Integration with industry-standard Programmable Logic Controllers (PLCs).
- Real-time machine control, process execution, and data acquisition.
Should have Human-Machine Interface (HMI) Integration
- Touchscreen HMIs allow intuitive control and visualization of processes.
- Custom screens can be designed to interact with PLCs and sensors.
Should have Cloud-Based SCADA System
- Remote monitoring and control through secure cloud-connected SCADA platforms.
- Real-time alerts, alarms, and graphical dashboards accessible from any location.
Should have Drive and Motor Control Systems
- Hands-on learning with Variable Frequency Drives (VFDs) and motor speed control.
- Demonstrates energy efficiency and process flexibility in modern automation.
Should have AI-Enabled Vision Sensing
- Integrated machine vision system with AI for object detection, quality inspection, and classification.
- Real-time feedback to PLC for automated sorting and decision-making.
Should have Sensor & Actuator Integration
- Includes a variety of industrial sensors (proximity, temperature, photoelectric, etc.) and actuators
- (pneumatic cylinders, relays, valves).
- Essential for demonstrating input-output relationships in automated systems.
Should have Conveyor System Simulation
- Functional automated conveyor line that simulates material flow across stations.
- Integrated with sensors, actuators, and vision for smart logistics handling.
Should have Pallet Writing and Tracking
- RFID or barcode-based pallet data writing module for real-time product tracking.
- Supports traceability and part genealogy essential for Industry 4.0 compliance.
Should have OEE (Overall Equipment Effectiveness) Monitoring
- Built-in tools to measure and display availability, performance, and quality metrics.
- Enables learners to identify and eliminate production bottlenecks.
Should have Cloud Computing for Industrial Data •
- Data is stored and managed via cloud infrastructure. •
- Supports big data analytics, reporting, and historical data access.
Should have MES Simulation Integration •
- Centralized platform to manage production scheduling, resource allocation, and performance tracking. •
- Learners experience real-world MES functionalities such as work order dispatch, traceability, and quality management.
Manufacturing Execution System Training Platform Should have following learning Outcomes This MES training platform should have provides learners with practical exposure to: •
- Identify and explain the key components of a MES, including PLCs, HMIs, SCADA, MES, and cloud computing platforms. •
- Describe how IIoT (Industrial Internet of Things) is implemented in Industry 4.0 environments. •
- Should have Configure and program PLC-based automation sequences for controlling various smart factory stations. •
- Should have Design and implement HMI screens for real-time interaction with factory equipment.
Operate and Monitor Real-Time Systems •
- Should have Monitor production processes using Cloud SCADA systems. •
- Should have Visualize and interpret real-time data from factory operations.
Analyze Operational Efficiency •
- Should have Calculate and evaluate Overall Equipment Effectiveness (OEE) using MES data. •
- Should have Identify inefficiencies and propose data-driven improvements in production processes.
Work with Sensors, Actuators, and Drives •
- Should have Identify and utilize different types of sensors (proximity, vision, temperature, etc.) and actuators (pneumatic, electrical). •
- Should have Configure and operate drives for motor control and speed regulation.
Should have Implement Vision Sensing with AI •
- Should have Set up and apply AI-based vision systems for object detection, quality control, and defect recognition. •
- Integrate vision systems with automation logic for adaptive decision-making. Should have
Apply Cloud Computing in Industrial Contexts •
- Should have Store, retrieve, and analyze production data using cloud platforms. •
- Should have Understand cloud security and architecture within industrial automation. Should have Demonstrate End-to-End Manufacturing Execution •
- Should have Manage the entire production life cycle, from raw material intake to product delivery, including pallet tracking and data writing. •
- Should have Execute and troubleshoot production flows across multiple Smart stations.
Manufacturing Execution System Training Platform Should have following Technical Specification:
- This System Should have included Feeding Station , Filling Station , Capping Station , Inspection Station , Warehouse Station.
- PLC Should have Digital inputs : 16 nos. ,Digital outputs : 12 nos. ,Analog inputs : 4 nos. , Analog output : 4 nos. , Communication :Ethernet ,RS485,CAN , Programming Cable : Ethernet
- Human Machine Interface (HMI) should have HMI Supply : +24V DC ,CPU : 32-bits 400MHz RISC ,Interface : Ethernet ,Storage Flash : 128MB ,DDRAM : 64MB ,Display size : 7 inch ,• Resolution : 800 × 480 TFT LCD 65,536 colors ,Touch screen : High precision four-wire resistive
- IIOT Gateway should have USB host : USB 2.0 × 1 ,Serial port: RS232/RS485 ,Ethernet : 3 ports , Wi-Fi module: Yes ,Simulation Real-time data monitoring:600 (points) ,
- This Trainer should have 16 Ampere 2 Pole MCB and 30mA RCCB
COBOT WITH CONNECT 4 GAMES
- The Connect Four Gaming cobot trainer kit should be based on robotic arms, artificial intelligence, and hardware vision technologies. The users should be able to learn Python, Cobot programming, artificial intelligence and Open CV for hardware vision processing. The bidder should supply the below items as an entire scope of supply.
Robot System
- Reach – At least 250 mm,
- Payload – Atleast 250 gm
- Repeatability – ± 0.5 mm
- Degrees of Freedom: 6
- Gripper – 1
Application: Connect 4 Game to teach AI
- Connect 4 Gameboard
- Workpieces
- Servo operated dispenser
- Acrylic Plate
- Vision Camera
- Fasteners
Features
- OpenCV
- Python
- ROS
- Hand-eye calibration
- My Blockly programming
- Visual recognition algorithms
ARTICULATED ROBOT TRAINING CELL
“The Robotic System will be comprised of the following subsystems:
- Robotic Arm
- Controller Box
- Gripper System
- Additional Requirement
- Inspection and Tests Required
- Manuals
- Installation and Commissioning
- Delivery Period
- Allied Details Required
| A. | ROBOTIC ARM | |
| S. No. | Parameter | Specification |
| 1. | Manipulator Configuration | Articulated Manipulator |
| 2. | Payload | At least 8 kg |
| 3. | Reach | At least 900mm |
| 4. | Degrees of Freedom | At least 6 (excluding DoF for end-effector) |
| 5. | Pose Repeatability | ± 0.02mm or better (lesser value) |
| 6. | Maximum speed for Tool Center Point (TCP) | At least 1.0m/s |
| 7. | Motion range (Maximum Speed) | J1 axis rotation [°] - 340° or better (285 Degrees/Sec or better) J2 axis rotation [°] - 220° or better (320 Degrees/Sec or better) J3 axis rotation [°] - 165° or better (360 Degrees/Sec or better) J4 axis rotation [°] - 400° or better (330 Degrees/Sec or better) J5 axis rotation [°] - 240° or better (450 Degrees/Sec or better) J6 axis rotation [°] - 720° or better (720 Degrees/Sec or better) |
| 8. | Allowable load moment at the wrist | J4 axis (Nm) – 16 or better J5 axis (Nm) – 16 or better J6 axis (Nm) – 6.5 or better |
| 9. | Allowable load inertia at the wrist | J4 axis (Kgm2) – 0.45 or better J5 axis (Kgm2) – 0.45 or better J6 axis (Kgm2) – 0.10 or better |
| 10. | Protection Class | At least IP65 |
| 11. | Operating Temperature Range | Ambient: At least 0 - 40°C |
| 12. | Mounting position | Floor and Table |
| 14. | Noise Level | 70dB or less |
| 15. | Robot Weight | Less than 42Kgs |
| B. | CONTROLLER BOX | |
| 1. | Programming Environment |
|
|
||
| 2. | Command / Function Library Support | Detailed documentation for OEM-developed standard commands, functions and applications for performing stand-alone subtasks, accessing sensor data, and user programming & reference generation |
| 3. | Input / Output Ports |
|
| 4. | Connection with Robotic Arm | Suitable connectors at both ends with a cable length of a minimum of 5 meters. |
| 5. | Interface Required | Ethernet USB 3.0 Force Sensor SD Card RS 422 |
| 6. | Protection Class | At least IP20 |
| 7. | Power Supply Source |
|
| 8. | Safety Extension Unit | Yes |
| C. | USER INTERFACE | |
| 1. | Graphical User Interface |
|
| 9. | Robot Programming & Simulation Simulation (1License) |
Platform Compatibility:
Programming Environment:
Editing and Debugging Tools:
Simulation Capability:
Integration Support:
Preventive Maintenance Support:
User Interface:
Automation Workflow Compatibility:
|
| C | Grippers | |
| 1. | Mechanical Gripper | 2 Jaw or 3 Jaw Gripper or Better Maximum Payload = 5Kgs or Better With All Accessories for Robot and Gripper From Reputed Brand |
| 2. | Vacuum Gripper | Maximum Payload = 5Kgs or Better The Vacuum Grippers are a general-purpose, all-in-one vacuum system that covers most applications. The Vacuum Gripper has eliminated the need to purchase separate fittings, connection hoses, filters, and suction cups as they come as a one-piece standard – Max Vacuum Level: -92 kPa or better – Open Vacuum Flow: 42.2 Nl/min or better – Air Consumption: 32 Nl/min @ 4 bar or better – Mini 2-stage vacuum cartridge installed or better – Top Bellows: 40 mm, 60 mm or better – Available Type: A, B, C, D or better With All Accessories for Robot and Gripper From Reputed Brand |
| 3. | Magnetic Gripper | Maximum Payload = 5Kgs With All Accessories for Robot and Gripper From a Reputed Brand |
| D. | Additional Requirement |
|
| F. | Inspection and Tests Required | Pre-dispatch factory inspection and testing for full system functionalities will be conducted. Bidder will bear the travel and hospitality expenditure of Buyer personnel. |
| G. | Manual (Soft and Hard Copy) |
|
INDUSTRIAL ELECTRICAL PROTECTION TRAINING SYSTEM
Technical Specification:
- Under voltage, over voltage, neutral failure protection relay
| Characteristics | Specifications/Rating |
| 1 Phase | |
| Function | Detection & tripping for undervoltage / over voltage / neutral fail / reverse phase |
| Supply voltage | 230VAC 1 phase / +20%, -30% 3 wire (P N & E) |
| Frequency | 47 Hz to 53 Hz |
| Trip levels | Under volt-170V Over volt-270V |
Over current relay: 1-63 A(adjustable) Default- 40A Earth Fault Relay RCCB: 1 No. Current: 25 Amp Pole: 2 Earth Leakage Sensitivity: 30 mA Push Button: 3 nos. (ON, OFF, Reset) Contactor: 3 nos. Over Load Relay: 1 no. Timer: 1 no. Features:
- Neutral failure protection.
- Over current protection.
- Over voltage protection.
- Under voltage protection.
- LED indications along with audio alarm.
PLC SENSOR TRAINER KIT
SENSOR TRAINER KIT
| S.NO | DESCRIPTION | QTY | ||||||||||
| 1 | Magnetic field sensor
|
1 | ||||||||||
| 2 | Inductive sensor (Flush)
|
1 | ||||||||||
| 3 | Inductive sensor (non-Flush type)
|
1 | ||||||||||
| 4 | Inductive Analog sensor
|
1 | ||||||||||
| 5 | Capacitive sensor
|
1 | ||||||||||
| 6 | Optical Thru beam sensor
|
1 | ||||||||||
| 7 | Optical sensor - Retro reflective with polarization filter
|
1 | ||||||||||
| 8 | Reflector Rectangular | 1 | ||||||||||
| 9 | Optical sensor – Diffuse with background suppression.
|
1 | ||||||||||
| 10 | Optical sensor – Diffuse
|
1 | ||||||||||
| 11 | Fiber optic sensor amplifier unit
|
1 | ||||||||||
| 12 | Plastic Fiber optic – Diffuse type
|
1 | ||||||||||
| 13 | Plastic Fiber optic – Thru - beam type
|
1 | ||||||||||
| 14 | Colour sensor
|
1 | ||||||||||
| 15 | Ultrasonic sensor
|
1 | ||||||||||
| 16 | LM guide unit
|
1 | ||||||||||
| 17 | Workpiece for Magnetic sensor | 1 | ||||||||||
| 18 | Workpiece for Inductive & Capacitive sensor | 1 | ||||||||||
| 19 | Workpiece for Optical & Ultrasonic sensor | 1 | ||||||||||
| 20 | Workpiece for Colour sensor | 1 | ||||||||||
| 21 | Multimeter | 1 | ||||||||||
| 22 | Switch Mode Power Supply
|
1 | ||||||||||
| 23 | Push button module
|
1 | ||||||||||
| 24 | Relay logic unit – 4C/O – 3 Relays
|
1 | ||||||||||
| Textbooks and Manuals related to technology should be provided along with the hardware. | ||||||||||||
SMART SENSOR TRAINER KIT
This kit should be designed with the capability to demonstrate the design, construction and application of smart sensors components and circuits. Should contain the items below in it.
| S.no | Description | Qty | ||||||||||||
| 1 | Optical sensor – Diffuse with background suppression
|
1 | ||||||||||||
| 2 | Inductive sensor (Flush)
|
1 | ||||||||||||
| 3 | Ultrasonic sensor
|
1 | ||||||||||||
| 4 | IO link Interface module
|
1 | ||||||||||||
| 5 | LM guide unit assembly
|
1 | ||||||||||||
| 6 | Workpiece assembly Work piece for Inductive & Capacitive sensor (SS, Aluminium, Nylon) | 1 | ||||||||||||
| 7 | Workpiece assembly Work piece for fiber optic sensor (Nylon) | 1 | ||||||||||||
| Textbooks and Manuals related to technology should be provided along with the hardware. | ||||||||||||||
VERTICAL WORKBENCH WITH DOUBLE DRAW UNIT
It should have 2 faces, so that each side one set of kit can be mounted.
|
Size (L x W x H) – atleast (1150 x 850 x 1650) mm |
|
Profile groove width – between 8 - 9 mm So that it can accommodate more grooves and items there by |
|
Groove to groove distance – atleast 40 mm |
|
Leveling casters for quick setting and smooth movement |
|
Draw unit for storing the components – 2nos (Each number should have atleast 4 Draws in it) |
| Electrical controls mounting tabletop (One for each Workbench) |
|
Size (L x W x H) – atleast (1150 x 80 x 140) mm |
|
Profile groove width – between 8 - 9 mm So that it can accommodate more grooves and items there by |
|
Hose mounting clamp – Should be compatible with the workbench in which the products will be mounted |
PLC MODULE FOR SENSOR TRAINER KIT.
- Should be provided with Siemens S7- 1200 or Allen Bradley logix or equivalent PLC
- Simulation for programming
- Hardwired PLC with a proprietary I/O interface for banana plug connections
- Provision for OPC interface
| Digital IO’s | DI: 16, DO: 16 |
| Analog IO’s | AI: 4, AO: 2 |
| Connection type | 4mm banana plug |
| Digital Simulation modules | Inputs – Toggle switch |
| Outputs – LED indication | |
| Communication | Ethernet |
| Cable Length in mm & Qty | Red – 1000x2, 750x2, 300x10 Black - 1000x2, 750x2, 300x10 |
Dr. H.J. Bhabha ITI Khichripur, Mayur Vihar